TAEANTECH 1-10kg Jewelry Vacuum Pressure Gold Platinum Casting Machine

About Taeantech's vacuum pressure casting machine

Taeantech blue vacuum jewelry automatic casting machine (VCB) is a 10kg large capacity designed by Taeantech company . The max temperature of the machine is higher, up to 2100℃. Such high temperatures allow it to cast more types of metals, such as high-temperature refractory metals such as platinum and palladium, which is suitable for jewelry companies and factories with large output.

Part 1.Smelting chamber
Part 2.Casting chamber
Part 3.Mitsubishi PLC control panel


Part 1.Smelting chamber

The melting chamber in the Taeantech vacuum jewelry casting machine is a key component of the machine.It is responsible for melting the metal raw materials into a liquid state for the subsequent casting process.

IGBT heating induction:sing the principle of electromagnetic induction, eddy currents are generated inside the metal raw materials to achieve heating. This method has fast heating speed and high efficiency, and the metal is not easily oxidized during the heating process.

PID ±1℃ temperature control:The melting chamber is can monitor and adjust the melting temperature in real time.   This is essential to ensure the quality of the metal melt and avoid casting defects caused by overheating or overcooling.  Modern jewelry casting machines are designed with environmental protection requirements in mind, using low-pollution, low-energy-consuming heating methods and materials to reduce their impact on the environment.

Electromagnetic stirring function:The electromagnetic eddy current stirring of molten metal through the action of electromagnetic field.   When the induction coil is working, it creates an alternating magnetic field around it.  This magnetic field penetrates a conductor (such as a metal) placed in it and generates an induced current inside the conductor.  This mixing method is more used for alloy material jewelry can be fully uniform fusion when melting, accurate alloy composition can better liberate your cost.
The smelting chamber in the jewelry casting machine is a key component of the machine. Its structure, materials, heating methods, temperature control, etc. are directly related to the quality and efficiency of the casting process.

Part 2.Casting chamber

The casting chamber of Taeantech vacuum jewelry casting machine is a crucial part of the machine.  It is responsible for completing the casting and molding process of molten metal in a vacuum environment.The following is a detailed introduction to the casting chamber of the vacuum jewelry casting machine:

vacuum environment：This is to reduce the contact of the metal with oxygen in the air during the melting and casting process, thereby preventing oxidation and ensuring the quality and appearance of the casting. In a vacuum environment, the casting chamber is also filled with inert gas (such as argon) for protection, further reducing the risk of metal oxidation and helping to stabilize the melting and casting process. After the molten metal is melted in the smelting chamber and reaches the required temperature, it is introduced into the plaster mold or other mold in the casting chamber through a specific method (such as leaky door blanking) for shaping.In order to facilitate subsequent cleaning and maintenance, the design of the casting chamber will take into account easy cleaning and reduce the residue of metal residue and dirt.

vacuum jewelry casting process：First, the metal raw materials are heated to a molten state in the smelting chamber, and the uniformity of the molten metal is ensured through stirring and other methods.Subsequently, the casting chamber begins to create a vacuum environment and fills it with inert gas for protection. When the molten metal reaches the required temperature and is ready to be cast, it is introduced into a mold in a casting chamber in a specific way, where it is shaped. Under pressurized inert gas and Taeantech vibration technology. The molten metal will evenly fill every corner of the mold, ensuring the density and integrity of the casting.

Automatic lifting and lowering: The casting chamber adopts the automatic lifting and lowering function of air pressure to realize the up and down movement of the casting chamber, so as to automatically adjust the relative position of the casting and the smelting equipment during the casting process, thus simplifying the casting process and reducing manual intervention. At the same time, the volume of the casting chamber is increased and the amount of pressure is increased. Through fast and accurate lifting adjustment, the casting cycle can be shortened and production efficiency improved. The automatic lifting function helps maintain stable contact between the casting and the melting equipment during the casting process and reduces casting defects caused by human factors. The automatic lifting function reduces the operator's direct contact with high-temperature and high-pressure environments, reducing the risk of safety accidents.

Dual-use crucible casting: machine that can simultaneously or alternately use the furnace and crucible for metal melting, which is usually designed with a flexible switching mechanism to adapt to the melting needs of different metal materials. Compared with the vacuum pressure casting equipment on the market, we can easily switch the crucible of different metal needs to achieve the effect of one machine, which greatly saves your machine cost.

Part 3.Mitsubishi PLC control panel

As a high-precision machine in modern jewelry manufacturing industry, the vacuum jewelry casting machine's control panel is the core control center of the entire casting process. Taeantech vacuum jewelry casting machine is equipped with Mitsubishi PLC with precise data control.

parameter setting：through the control panel, the operator can easily set various process parameters in the casting process,Precise setting of these parameters is crucial to ensure casting quality. The control panel displays the current operating status of the casting machine in real time,helping operators to grasp the machine operation status in a timely manner. Gas flow management, the control panel is responsible for controlling the flow of inert gas to ensure that sufficient protective gas is provided for the smelting chamber and mold during the casting process to prevent metal oxidation.

Fault alarm and diagnosis:When a fault or abnormality occurs in the casting machine, the control panel will promptly send out an alarm signal and display a fault code or error message to help the operator quickly locate the cause of the problem. Human-computer interactive interface, the control panel adopts an intuitive and friendly human-computer interactive interface design, allowing operators to easily grasp the machine operation methods and status information.

Graphite Crucible For Gold/Silver Melting Furnace