Dual-chamber rotary design: The design of the dual-chamber differential pressure system and pouring structure rotates the entire smelting chamber 90° to complete the pouring. The pouring is more complete and the jewelry products produced are more plump and beautiful.
Platinum and gold dual-use: Taeantech multifunctional vacuum casting machine can reach a maximum temperature of 2100°C. You can set 1600℃ to automatically cast gold, silver and other low-temperature metal jewelry products. You can also set 2100℃ to cast high temperature refractory metals such as platinum, palladium and rhodium.
PID+Mitsubishi PLC control: PID intelligent temperature control panel controls the temperature difference during the jewelry casting process to ±1°C. The temperature control accuracy is far higher than other ordinary temperature control panel jewelry casting machines on the market. You don’t have to worry about the negative impact of inaccurate temperature on jewelry casting. Mitsubishi PLC human-machine interface intelligent control enables one-click operation to complete the entire jewelry casting process, which is very convenient.
Vacuum protection: The pressurization pressure is 10-120Kpa, creating a vacuum environment for jewelry casting. Precious metals will not cause oxidation loss due to contact with air, or the cast jewelry will not have bubbles, pores, or defects.
System stability: The electrical system has complete protection functions, is highly intelligent, has a body self-test alarm system and multiple protection technologies.
|
Model |
CLV |
|
Voltage |
220V Single Phase 50/60Hz |
|
Power |
5KW |
|
Capacity |
500g |
|
Melting speed |
3-5min. |
|
Max. Temperture |
2100°C |
|
Temp Accuracy |
±1°C |
|
Casting pressure |
0-3Bar (Adjust.) |
|
Max. flask size |
80*100mm |
|
Application |
Gold, Silver, Copper, Alloys,Platinum |
|
Inert gas |
Agron / Nitrogen |
|
Operation method |
POKA YOKE foolproof system |
|
Control system |
Automatic casting |
|
Dimensions |
480*600*690mm |
|
Weight |
approx. 120kg |
Part 3. Mitsubishi PLC Control Board
Part 1. Smelting Chamber
The smelting chamber in the Taeantech small blue rotary jewelry casting machine is a key component of the machine.It is responsible for melting the metal raw materials into a liquid state for the subsequent casting process.
IGBT induction heating: Using the principle of electromagnetic induction, eddy currents are generated inside the metal raw materials to achieve heating.This method has fast heating speed and high efficiency.It can melt 500g of gold, silver and platinum in 3-5 minutes.And the metal is not easily oxidized during the heating process.Compared with centrifugal type, rapid cooling of molten metal is avoided.
PID ±1°C temperature control: The melting chamber can monitor and adjust the melting temperature in real time.This is essential to ensure the quality of the metal melt and avoid casting defects caused by overheating or cooling.Modern jewelry casting machines are designed with environmental protection requirements in mind, using low-pollution, low-energy-consuming heating methods and materials to reduce their impact on the environment.
The smelting chamber in a jewelry casting machine is a key component of the machine. Its structure, materials, heating methods, temperature control, etc. are directly related to the quality and efficiency of the casting process. The machine design is compact and can be used on the desktop
Part 2. Casting Chamber
The casting chamber of the Taeantech Small Blue Rotary Jewelry Casting Machine is a key part of the machine.It is responsible for completing the casting and molding process of molten metal in a vacuum environment.
Vacuum protection: This is to reduce the contact of metal with oxygen in the air during the smelting and casting process, thereby preventing oxidation and ensuring the quality and appearance of the casting. In a vacuum environment, the casting chamber is also filled with inert gas (such as argon) for protection, further reducing the risk of metal oxidation and helping to stabilize the melting and casting process.The jewelry produced in this way has no loss and no bubbles in the finished product.
Rotating double chamber: High temperature platinum is prone to rapid metal cooling during smelting and casting, resulting in metal liquid missing in the casting chamber, and the special fast rotating design effectively avoids side leakage of molten metal. At the same time, the design uses a double chamber form, separating the melting chamber from the casting chamber, which has an independent vacuum and pressure system, and the modular design can be more effective repair and cleaning.
Casting process: First, the metal raw materials are heated to a molten state in the smelting chamber, and the uniformity of the molten metal is ensured through stirring and other methods.The rapid rotation avoids side leakage of molten metal and saves manpower for mold pouring. Subsequently, the casting chamber begins to create a vacuum environment and fills it with inert gas for protection.When the molten metal reaches the required temperature and is ready to be cast, it is introduced in a specific manner into a mold in the casting chamber, where it is shaped.Under the influence of pressurized inert gas.The molten metal will evenly fill every corner of the mold, ensuring the density and integrity of the casting.Melting and casting double chamber rotation has few advantages in the world. Suitable for wedding ring jewelry DIY design studio customization output 3-5 pieces, also suitable for dental clinic customization.
Part 3 Mitsubishi PLC Control Board
As a high-precision machine in modern jewelry manufacturing, the control panel of the vacuum jewelry casting machine is the core control center of the entire casting process. Taeantech vacuum jewelry casting machine is equipped with Mitsubishi PLC with precise data control.
Parameter setting: Through the control panel, the operator can conveniently set various process parameters during the casting process. The precise setting of these parameters is crucial to ensuring casting quality. The control panel displays the current operating status of the casting machine in real time, helping operators grasp the machine's operating status in a timely manner. Gas flow management, the control panel is responsible for controlling the flow of inert gas to ensure that sufficient protective gas is provided for the smelting chamber and crystallizer during the casting process to prevent metal oxidation.
Safety warning: When a malfunction or abnormality occurs in the casting machine, the control panel will promptly send out an alarm signal and display a fault code or error message to help the operator quickly locate the cause of the problem. Human-computer interaction interface, the control panel adopts an intuitive and friendly human-computer interaction interface design, allowing the operator to easily grasp the machine operation method and status information.
