TAEANTECH 1-20kg Manual Tilting Gold Smelting Furnace

Part 1: Heating Method
Part 2: Intelligent Control Systems

Part 1: Heating Method

Taeantech Tilting Melting Pouring Machine (MDQ) applies the industry-leading IGBT heating technology used in metal smelting. The high power can melt up to 50 kg of metal super quickly and sufficiently. This machine is the best choice for melting all kinds of refractory metals in large quantities with high efficiency. The following are the advantages of IGBT heating.

Smart design: A tilted handle is installed on the side of the Taeantech Tilting Melting Pouring Machine (MDQ), which can save manpower, ensure safety and improve work efficiency. When the operator melts more than 10 kg of metal, if the operator uses the traditional method - clamping the crucible with pliers, holding the pliers with both hands, lifting the crucible with force, and then pouring the molten metal into the mold. This traditional method is very bad. First, it is very laborious. Second, when pouring a large amount of molten metal, it will splash and cause injuries to the operator. Therefore, a tilted handle is installed on the side of the Taeantech Tilting Melting Pouring Machine (MDQ). The handle is at a certain distance from the high-temperature molten metal to ensure that the operator is not scalded by the high-temperature molten metal. The operator can easily pour a large amount of molten metal into the mold on the placement table in front of the machine by operating the handle. At the same time, there are two pipes under the melting room connected to the water cooler pipe to ensure the cooling of the melting room. The placement table is designed to prevent the splashing of molten metal, and the placement table has a partition to ensure that the high-temperature molten metal will not splash and scald people. The machine is also designed with a stainless steel placement platform for placing the metal to be melted, saving space.

High efficiency: The conduction losses of IGBTs are low, and the reverse recovery voltage generated during the turn-off process is also small, which results in low energy losses during operation of the Taeantech Tilting Melting Pouring Machine (MDQ). IGBT short reverse recovery time allows it to be adapted to high-speed switching, which improves the heating efficiency of the gold melting machine.   This high efficiency reduces energy consumption and lowers production costs.   With the automatic frequency modulation function, the entire melting process of more than 20 kg of metal can be completed in 2-5 minutes.   This process, a traditional ordinary spray gun or an old-fashioned melting machine, requires a lot of energy and takes at least 60 minutes to complete.   The efficient operation of IGBTs makes metal melting faster, saving time and energy.

High stability: The control accuracy of IGBT is high, and the output power can be accurately controlled, making the gold melting process more stable and reliable.   This allows for more precise temperature control and guarantees the quality and consistency of metal melting.IGBT has a high withstand voltage capacity and can withstand high voltage, ensuring the stable operation of the equipment in the melting process. IGBTs to withstand high currents allows the Taeantech Tilting Melting Pouring Machine (MDQ) to drive high-power induction heaters for a wide range of metal melting needs. The equipment is suitable for the smelting of platinum, gold, K gold, silver, copper, aluminum and other metals, and has a wide range of application prospects.Due to the advantages of low switching losses and high switching frequency of IGBTs, heat loss and mechanical wear of the equipment can be reduced, thereby extending the service life of the equipment.

Energy saving and environmental protection: Compared with traditional thyristor power supplies, the energy saving rate of IGBT power supplies in the melting process can reach more than 30%, and even 40% in some cases. This is mainly due to the high efficiency and low loss characteristics of IGBT, which can significantly reduce line loss and power factor loss in the inverter process .Compared with the traditional coal heating method and flamethrower heating method, IGBT heating technology does not require fossil fuels, so it does not produce harmful gases and pollutants such as soot and sulfur dioxide.   This helps to reduce pollution to the environment and protect the ecological environment.

Platinum and gold dual-purpose: Taeantech Tilting Melting Pouring Machine (MDQ) can reach a maximum temperature of 2100℃.And it has the function of intelligently and automatically adjusting its own parameters. When you use this machine, you melt the gold with a graphite crucible, and when your gold is done, you want to melt some platinum.You don't have to turn off the power, re-set the temperature, power and other parameters and then restart the machine, like the old melting machines of other merchants.Because our machines are different, our machines can automatically adjust the parameters. You don't have to turn off the power, you don't have to set parameters, you can just replace the graphite crucible with a quartz crucible filled with platinum.This means that if you buy one machine from us, you are equivalent to buying two machines elsewhere.

Taeantech Tilting Melting Pouring Machine (MDQ) uses a new IGBT heating method instead of the traditional flamethrower or coal heating method.   Ensure that customers can quickly melt a lot of metals with a small amount of electrical energy in an environmentally friendly environment without a large amount of harmful smoke and radiation, giving customers a perfect metal melting experience.

PID±1°C Temperature Control: PIDs are used to precisely control the temperature inside the melting furnace to ensure that the metal melts within the optimal temperature range while avoiding overheating and affecting the quality of the metal product. PID temperature control system has the characteristics of accurate control, fast response, elimination of deviation accumulation, prediction and reduction of fluctuations, adjustable parameters, intelligence, automation, etc., as well as high reliability and stability. Together, these characteristics constitute the superior performance and wide application value of the system in the field of precious metal melting. DQ) is configured with a PID temperature difference range of ±1°C, which is much higher than other ± on the market by 2°C. With Taeantech Tilting Melting Pouring Machine (MDQ), you don't have to worry about losing precious metals due to inaccurate temperatures. 

Safety protection system: When Taeantech Tilting Melting Pouring Machine (MDQ). When the safety protection system detects that the current is excessive, it will automatically cut off the power supply or reduce the power to prevent equipment damage or fire and other safety accidents. This protection mechanism is of great significance to prevent electrical faults such as short circuits and overloads. The device is equipped with a temperature sensor to monitor the temperature status of the device in real time. When the temperature of the device is too high, it will automatically cut off the power or reduce the power. Multiple indicators are installed on the device to display the operating status and fault information of the equipment. For example, the working indicator will flash when it is heated normally; In the event of a fault, the corresponding indicator light will illuminate and sound an alarm, so that the operator can detect the problem in time and take action.

Automatic parameter adjustment:Taeantech Tilting Melting Pouring Machine (MDQ) uses IGBT Inverter control technology enables precise adjustment of heating power. During the melting process, the system automatically adjusts the power output according to the melting material, furnace temperature and other factors to achieve the best melting effect. The system also has a load adaptive adjustment function, which can monitor load changes in real time and automatically adjust the power output to ensure stable melting results under different load conditions.

Taeantech Tilting Melting Pouring Machine (MDQ) is highly intelligent, making it easy to operate the melting machine and allowing the operator to learn to use the machine in a very short time. The advanced heating method and perfect safety protection system ensure that you can melt the metal efficiently and safely.

Graphite Crucible For Gold/Silver Melting Furnace