TAEANTECH 1-20kg gold silver copper continuous casting equipment

About Taeantech's Continuous casting machine

Taeantech Precision Continuous Casting Machine (CC)  has a wide range of applications.  With a capacity of 10kg gold, It can manufacture a variety of metal products of different shapes, such as metal strips, metal plates, metal tubes, etc.  Continuous casting machines are widely used in hardware processing, gold coin production, and gold jewelry processing.

Part1.Melting Room
Part2.Casting chamber
Part3.Mitsubishi PLC control panel

Part 1. Melting Room

The melting room of the Taeantech continuous casting machine is a vital part of the equipment, which is responsible for the efficient and uniform heating of the metal raw material to a molten state, providing high-quality molten metal for the subsequent casting process.

Variable frequency heating: The melting room combines IGBT (Insulated Gate Bipolar Transistor) variable frequency technology, which can achieve precise adjustment of the heating power and ensure temperature stability and uniformity during the melting process.  Automatic frequency tracking, making the melting process more stable and safer.  Operate without noise.  The automatic stirring function can continuously stir the molten metal during the heating process, prevent local overheating and metal precipitation, and improve the uniformity and quality of the molten metal.


PID±1°C Temperature Control: PIDs are used to precisely control the temperature inside the melting furnace to ensure that the metal melts within the optimal temperature range while avoiding overheating and affecting the quality of the metal product.  PID temperature control system has the characteristics of accurate control, fast response, elimination of deviation accumulation, prediction and reduction of fluctuations, adjustable parameters, intelligence, automation, etc., as well as high reliability and stability.  Together, these characteristics constitute the superior performance and wide application value of the system in the field of precious metal continuous casting.

Inert gas protection: Inert gases (such as nitrogen, argon, etc.) can effectively isolate oxygen and prevent metal oxidation due to their non-reactive chemical properties.  It also allows for precise control of the atmosphere in the melting room and avoids interference from other impurity gases.  This control is essential to ensure the stability and repeatability of the metal melting and continuous casting process.  Under the protection of inert gases, the porosity generated during metal melting and continuous casting is greatly reduced.

The melting room of Taeantech precision continuous casting machines plays an irreplaceable role in the continuous casting process of precious metals.  Its efficient melting capacity, guaranteed metal purity, maximum resource utilization, safety and reliability, and improved product quality provide strong support for the precious metal processing industry.

Part 2. Casting Room

The casting room of Taeantech precision continuous casting machines is one of its key components, which is responsible for casting the molten metal in the melting room into the desired shape and size.

Crystallizer: The crystallizer is located at the heart of the casting room and is the key to the solidification and crystallizering of molten metal.  Taeantech crystallizers are manufactured with copper-based alloys that have good thermal conductivity and wear resistance.  Taeantech precision continuous casting machines use down-lead casting technology where molten metal flows continuously into the crystallizer through a sprue.  In the crystallizer, the molten metal is rapidly cooled and solidified into a shell, which is then continuously drawn out by a pilot rod or blank drawing device to form the desired casting shape.  By controlling parameters such as pouring speed, cooling intensity, etc., the size and performance of the casting can be precisely controlled.

Lead stick: Taeantech lead stick are made of special materials that are resistant to high temperatures and wear and tear.  These materials are able to withstand the thermal stresses of high-temperature environments while resisting friction and wear with crystallizers and castings, ensuring stable performance and structural integrity of the pilot rod over time.  When the molten metal solidifies in the crystallizer and forms a certain thickness of billet shell, the pilot rod smoothly leads it out of the crystallizer, ensuring that the casting maintains integrity and stability during the pull-out process.  Through the continuous movement of the priming rod, the continuous pouring of molten metal and the continuous pulling out of castings are realized, which greatly improves the production efficiency.

Cooling System: Taeantech cooling system is designed with materials and structures with high thermal conductivity to quickly remove heat from castings and crystallizers, enabling rapid cooling and solidification of castings.  By optimizing the distribution and flow of the cooling medium, it ensures that the casting is heated evenly during the cooling process, avoiding thermal stress and cracks caused by excessive temperature gradients.  The cooling system can provide a variety of cooling mode options, such as spray cooling, water curtain cooling, etc., according to the needs of different metal materials and casting processes, to meet the cooling needs of different castings.

The casting room of Taeantech precision continuous casting machines has been widely used and promoted in the metal materials industry due to its advantages of high quality, high efficiency, automation, safety and wide adaptability.

Part 3. Intelligent Control Systems

 The intelligent operating system of Taeantech precision continuous casting machine mainly embodies the characteristics of automation, digitalization, intelligence, and safety, and is an important intelligent brain in the process of metal continuous casting.

Mitsubishi PLC: Taeantech precision continuous casting machine adopts advanced brand Mitsubishi PLC (Programmable Logic Controller) control system, which has a high degree of reliability and stability, which can realize the automatic control of the production process. Through the Mitsubishi PLC control system, users can easily set production parameters such as temperature, pressure, time, etc., to ensure that the equipment operates accurately according to the set program. 

Human-machine intelligent interface: The interface of Taeantech precision continuous casting robot adopts a simple UI (user interface) design, and the concise interface layout helps to reduce misoperation and improve production efficiency. The interface is highly intelligent. With an intuitive touchscreen or push buttons, the operator can easily adjust the machine's operating parameters and complete the entire metal continuous casting process at the touch of a button. Compared with the traditional segmented continuous casting process that requires a lot of human resources, Taeantech continuous casting machine is time-saving, labor-saving and extremely efficient. 

Safety protection: stable system, perfect electrical system protection function, highly intelligent fuselage self-test alarm system and multiple protection technology. Such as overload protection, short circuit protection, leakage protection, etc., when the equipment is abnormal, it can cut off the power supply in time and send out an alarm signal. At the same time, the system is equipped with emergency stop buttons, protective covers and other safety devices to deal with emergencies and prevent operators from being injured.

The intelligent operating system of Taeantech precision continuous casting machine realizes accurate data control and efficient management in the metal continuous casting process through PLC control, concise UI interface and safety protection functions, improving production efficiency and metal continuous casting product quality.