30-100kg Water Metal atomization powder machine

About Taeantech's Water Atomizer Casting machine

Taeantech 100kg capacity large precious metal water atomization water atomization machine can produce platinum powder, gold powder, silver powder, copper powder and so on with high quality, high purity and fine size in large quantities.  It is equipped with a staircase, which allows you to walk up to the platform to operate and observe the production of precious metal powder, which is very convenient.  It is ideal for large mining companies, jewelry companies, aerospace research centers that need to powder in large quantities.

Part 1 Melting Room
Part 2 Casting Room 
Part 3 Intelligent Operating System

Part 1 Melting Room

The melting room of the Taeantech precious metal water atomization machine is a key component that quickly melts the metal raw material into a molten state, which has a significant impact on the quality and efficiency of the production of precious metal powders.

IGBT Induction : It is achieved by generating eddy currents inside the metal raw material using the principle of electromagnetic induction.  This method has a fast heating speed and high efficiency, and can be heated up to 2200°C.  A large batch of 100kg of various metal raw materials can be melted in 30min, and the metal is not easy to oxidize during the heating process.

PID ± 1°C temperature control: PID is used to precisely control the temperature inside the melting furnace to ensure that the metal can melt within the optimal temperature range while avoiding overheating and deterioration of metal quality.  The temperature control requirements in the vacuum powder process are extremely high, and if there is a large error in the temperature control system, it will affect the overall uniformity and performance of the powder size.

The melting system of Taeantech precious metal water atomization machine is an efficient, precise and automated production cell, which plays a vital role in the production of precious metal powders.  Through continuous optimization and innovation, the system will continuously improve production efficiency and product quality to meet the growing needs of the market.

Part 2 Casting Room

The casting system of Taeantech precious metal water atomization machine is a complex system that combines multiple technologies and equipment, and it is mainly responsible for converting liquid precious metals into solid powders after melting.

Water atomizer: After the metal is melted, the molten metal is sprayed into tiny droplets by high-pressure water atomization.  These droplets are rapidly cooled and solidified into metal powder during flight.  High-pressure water atomization technology has the advantages of high powder process efficiency and uniform powder particle size.  The water atomizer adopts advanced powder process technology and modular combination design, so that the morphology and particle size of the powder can be accurately controlled within a certain range to meet the needs of different fields.

Inert gas protection: During the powder process, inert gas is continuously ejected from the nozzle, creating a protective layer that isolates the molten metal from the residual air in the vacuum casting room.  At the same time, the inert gas also carries away oxygen and other impurity gases around the metal powder through flow and diffusion, ensuring the purity of the powder.

Cooling device: Taeantech cooling device is able to quickly and evenly contact the atomized metal droplets with cold water to achieve rapid cooling.  Shorten the powder process cycle and improve production efficiency.  At the same time, the water of the water cooling device will not produce harmful substances, will not cause pollution to the environment, and meets the environmental protection requirements of modern industrial production.

The casting system of Taeantech precious metal water atomization machine is widely used in the powder preparation field of precious metals such as gold, silver and copper, and can be used to prepare high-performance precious metal powder materials, which are widely used in electronics, chemical industry, medicine, aerospace and other fields.

Part 3 Intelligent Operating System

The intelligent operating system of Taeantech's precious metal water atomization machines mainly embodies the characteristics of automation, digitalization, intelligence and safety, which play an important role in the production process of metal powders.

Mitsubishi PLC: Taeantech precious metal water atomization machine adopts advanced brand Mitsubishi PLC (Programmable Logic Controller) control system, which has a high degree of reliability and stability, and can realize the automatic control of the production process.    Through the Mitsubishi PLC control system, users can easily set production parameters such as temperature, pressure, time, etc., and ensure that the equipment is operated precisely according to the set program.

Human-machine intelligent interface: The human-machine interface of Taeantech precious metal water atomization machine adopts a simple UI (user interface) design, and the simple interface layout helps to reduce misoperation and improve production efficiency.    The interface is highly intelligent.  With an intuitive touchscreen or push buttons, the operator can easily adjust the machine's operating parameters and complete the entire metal powder process at the touch of a button.

Safety protection: stable system, perfect electrical system protection function, highly intelligent fuselage self-check alarm system and multiple protection technology.    Such as overload protection, short circuit protection, leakage protection, etc., can cut off the power supply and send out an alarm signal in time when the equipment is abnormal. At the same time, the system is equipped with safety devices such as emergency stop buttons and protective covers to respond to emergencies and prevent operator injuries.

The intelligent operating system of Taeantech precious metal water atomization machine realizes precise control and efficient management of the powder process through PLC control, simple UI interface, and safety protection functions, and improves production efficiency and product quality.