TAEANTECH 1-10kg gold sliver copper Granulating machine

About Taeantech's Small Metal Granulator machine

Taeantech Mini Granulator (GR2) is an economical, small volume metal granulator designed by Taeantech engineer team . It is used to make small batch granulation of gold, silver, copper and other metals within 10kg. It is equipped with a porous mold that allows continuous feeding and is extremely efficient. It has the characteristics of flexibility and economy. Its production of metal granules of high quality, high purity, suitable for a variety of jewelry products processing. This machine is suitable for businesses and individual buyers who need small scale, rapid granulation of precious metals for precious metal refining and jewelry product processing.

Part 1 Melting room

Part 2 Granulating room

Part 3  Intelligent Control System

Part 1: Melting room

The melting room is the core component of the Taeantech Mini Granulator (GR2), which is responsible for heating the metal raw material to a molten state, providing high-quality molten metal liquid for the subsequent granulation process. This function is the basis and premise of the whole granulation process.

German High frequency heating: High frequency heating technology can rapidly heat up the inside of metal materials in a very short time, and the surface temperature is relatively low, and this special heating method from the inside out is twice faster than the ordinary heating method. This efficient heating method helps to improve production efficiency and shorten the working cycle. The German high frequency heating technology enables precise control of the heating process of precious metals by precisely controlling the frequency and intensity of the electromagnetic field. This precision allows the precious metal to melt evenly and completely, resulting in high-quality molten metal. High frequency heating process does not produce harmful substances, friendly to the environment. At the same time, due to the fast heating speed and high energy utilization rate, it is also in line with the environmental protection concept of energy saving and emission reduction.

PID±1°C Temperature control: PID is used to precisely control the temperature in the melting furnace to ensure that the metal melts within the optimal temperature range, while avoiding overheating and insufficient temperature affecting the quality of the metal granules. PID temperature control system has the characteristics of accurate control, fast response, elimination of deviation accumulation, prediction and reduction of fluctuation, parameter adjustment, intelligence, automation, and high reliability and stability. These characteristics together constitute the superior performance and wide application value of the system in the field of noble metal granulation.

Inert gas protection: Inert gases (such as nitrogen, argon, etc.) can effectively isolate oxygen and prevent metal oxidation due to their non-reactive chemical properties. It can also precisely control the atmosphere in the melting room to avoid interference from other impurity gases. This control is essential to ensure the stability and repeatability of the metal melting and granulation process. Under the protection of inert gas, the pores generated during metal melting and granulation are greatly reduced.

The smelting furnaces of the Taeantech Mini Granulator (GR2) play an irreplaceable role in the processing of precious metals. Its high efficiency melting capacity, inert gas protection technology, maximum metal resource utilization, safety and reliability, and improved product quality provide strong support for the precious metal processing industry.

Part 2 Granulating room

The granulating room of the Taeantech Mini granulator (GR2) is a 304 stainless steel long bucket.It is responsible for the liquid cooling of molten metal solidification into the shape of granules with a high degree of fullness, and the collection of precious metal granules made into shapes.Its cooling and collection functions are an important part of the noble metal granulation process.

Granulating room: The application of German high frequency heating technology, inert gas protection technology, precious metals in the melting furnace heating to the melting point to reach the liquid state, reduce loss and oxidation, flow into the graphite mold with holes, and finally flow into the granulating room filled with cold water cooling solidification into metal granules.The granulating room device can quickly cool the high-temperature molten metal to the required temperature range, ensuring that the metal can be rapidly formed after granulation and maintain stable physical and chemical properties.The structure of the equipment is simple and compact, easy to maintain and reduce maintenance costs.Cooling water will not react with metal to produce harmful substances, in line with the environmental requirements of modern industry.

Circulating pump: The top and bottom of the granulating room have a water inlet and outlet respectively.Water circulation can be realized by connecting the water pump to the water inlet and outlet.When the hot molten metal drops into the water in the tank, the water quickly heats up and boils.Boiling water can affect operator safety, damage equipment, and affect the collection of metal granules.The water circulation pump solves this problem by circulating cold water at the bottom and hot water in contact with the metal melt at the top.Operators can collect high-quality metal granules with confidence.

The granulating room of the Taeantech Mini granulator (GR2) plays an important role in the cooling effect, protecting the equipment, improving the quality of metal granules, protecting the environment, saving energy, etc.It is an important part of ensuring the normal operation of the granulator and the production of high-quality precious metal granules.

Part 3 Intelligent control system

The intelligent operating system of Taeantech Mini granulator (GR2) mainly reflects the characteristics of automation, digitalization, intelligence, security, etc., and is an important intelligent brain in the metal granulation production process.

Mitsubishi PLC: The Taeantech Mini granulator (GR2) uses the advanced Mitsubishi PLC control system, which has a high degree of reliability and stability, and can realize the automatic control of the production process.With the Mitsubishi PLC control system, users can easily set production parameters such as temperature, pressure and time to ensure that the equipment runs accurately according to the set program.

Human Machine Intelligent interface: Taeantech Mini Granulator (GR2) Human machine interface adopts simple UI (user interface) design, POKA YOKE foolproof system,simple interface layout helps to reduce misoperation and improve production efficiency.  Taeantech Mini granulator (GR2) saves time, effort and is extremely efficient compared to traditional granulation processes that require a lot of manpower.

Security protection: system stability, perfect electrical system protection function, highly intelligent fuselage self-check alarm system and multiple protection technology.Such as overload protection, short circuit protection, leakage protection, etc., when the equipment is abnormal, it can cut off the power supply in time and send an alarm signal. At the same time, the system is equipped with safety devices such as emergency stop buttons and protective covers to respond to emergency situations and prevent injuries to operators.

The intelligent operating system of the Taeantech Mini Granulator (GR2) enables precise data control and efficient management in the metal granulation process through PLC control, simple UI interface and safety protection functions, improving production efficiency and metal granules product quality.