• TAEANTECH 10-50kg gold sliver copper Granulating machine
  • TAEANTECH 10-50kg gold sliver copper Granulating machine
  • TAEANTECH 10-50kg gold sliver copper Granulating machine
  • TAEANTECH 10-50kg gold sliver copper Granulating machine
  • TAEANTECH 10-50kg gold sliver copper Granulating machine
  • TAEANTECH 10-50kg gold sliver copper Granulating machine
  • TAEANTECH 10-50kg gold sliver copper Granulating machine
  • TAEANTECH 10-50kg gold sliver copper Granulating machine
  • TAEANTECH 10-50kg gold sliver copper Granulating machine
  • TAEANTECH 10-50kg gold sliver copper Granulating machine
  • TAEANTECH 10-50kg gold sliver copper Granulating machine
  • TAEANTECH 10-50kg gold sliver copper Granulating machine
  • TAEANTECH 10-50kg gold sliver copper Granulating machine
  • TAEANTECH 10-50kg gold sliver copper Granulating machine
  • TAEANTECH 10-50kg gold sliver copper Granulating machine
  • TAEANTECH 10-50kg gold sliver copper Granulating machine

TAEANTECH 10-50kg gold sliver copper Granulating machine

No.TAKJ-GR

Inert gas protection: Commonly used inert gases include argon and nitrogen. These gases are chemically stable and do not easily react with other substances. Therefore, they can effectively isolate oxygen and protect precious metals from oxidation. Because oxidation is avoided, the surface of the gold granules is smoother, pore-free, and glossier, significantly improving the overall quality.
PID+ Mitsubishi PLC control:Mitsubishi PLC human-machine interface intelligent control, the Taeantech metal granulation machine can automatically complete the entire granulation process with one click. The intelligence makes the operation very simple and convenient. PID temperature control can accurately control the temperature, and the controlled temperature difference will not exceed ±1. You don't have to worry about any problems caused by inaccurate temperature during the granulation process.
Water tank cooling: The water tank cooling system can quickly absorb and take away a large amount of heat released by the liquid metal during the solidification process through a large area of ​​direct contact between water and molten metal, thus accelerating the granulation process. As a cooling medium, water has a high thermal conductivity coefficient and specific heat capacity, which can effectively improve the heat dissipation effect and ensure the continuous and stable operation of the granulator.
Safety protection: The equipment has a complete self-diagnosis system built in, which can monitor the operating status of the equipment in real time, including key parameters such as temperature, current, and voltage. Once an abnormality is discovered, the system can quickly send out an early warning signal to remind operators to pay attention. When there is a fault or abnormal situation in the equipment, such as overheating, short circuit, etc., the system will automatically cut off the power supply.

Power
15KW/30KW/40KW
Electrical
380V three phase 50/60Hz
Temperature max.
1500℃
Capacity max
50KG
Beat time
5-10 mins
  • TAEANTECH 10-50kg gold sliver copper Granulating machine
  • TAEANTECH 10-50kg gold sliver copper Granulating machine
  • TAEANTECH 10-50kg gold sliver copper Granulating machine
  • TAEANTECH 10-50kg gold sliver copper Granulating machine
  • TAEANTECH 10-50kg gold sliver copper Granulating machine
  • TAEANTECH 10-50kg gold sliver copper Granulating machine
  • TAEANTECH 10-50kg gold sliver copper Granulating machine
  • TAEANTECH 10-50kg gold sliver copper Granulating machine
  • Parameters

  • Features & Benefits

  • Application

Model No.

     TAKJ-GR10

TAKJ-GR20

TAKJ-GR30

TAKJ-GR50

Voltage

380V 50/60Hz

380V 50/60Hz

380V  50/60Hz

380V  50/60Hz

Power Supply

15KW

20KW

30KW

40KW

Max Temp

1500°C

Casting Time

3-5  min.

3-5 min.

4-6 min.

3-6 min.

Shielding Gas

Argon / Nitrogen

Temp Accuracy

±1°C

Capacity

1kg (Gold) 

5kg (Gold) 

6kg (Gold)   

10kg (Gold) 

Application

 Gold, K gold, silver, copper and other alloys

Operation method

One-key operation to complete the entire process, POKA YOKE foolproof system

Control system

Mitsubishi PLC+Human-machine interface intelligent control system

Cooling type

Water chiller(sold separately) or Running water

Dimensions

1260*1190*1390mm

Weight

approx. 380kg

About Taeantech's Bule Type Metal Granulator machine

Taeantech Blue Standard granulator (GR) for 10kg-50kg gold, silver, copper, alloy and other precious metals granulation. Machine GR is equipped with a porous mold that allows continuous feeding with high efficiency. Machine GR is characterized by flexibility and economy. It produces metal granules with accurate size, no oxidation granules full, high purity. The high quality metal granules manufactured by the machine GR are suitable for all kinds of jewelry processing. For example, gold granules and silver granules are processed into gold ingots and silver ingots. The machine GR is suitable for metal factories, jewelry companies, research institutes, aerospace centers.


Part 1 Melting Room

Part 2 Water Cooling Tank

Part 3  Intelligent Control System

Part 1: Melting room

The melting room is the core component of the Taeantech precious metal granulator, which is responsible for heating the metal raw materials to a molten state. A variety of industry-leading technologies are applied in the melting room, and the metal not only melts quickly, but also the molten metal is of extremely high quality, which is the key to the Taeatech machine GR being able to produce high-quality metal granules.

High-frequency induction heating: The machine uses the eddy current effect of high-frequency electromagnetic fields to heat metal materials to achieve the manufacture of metal granules. The circulating heating technology can achieve very high heating temperatures, enough to melt various metals and achieve reshaping and granulation of metal materials. High frequency heating energy conversion rate, relatively low power consumption, almost no power consumption in standby mode. At the same time, it can work continuously for 24 hours to meet the needs of mass production.

PID±1°C temperature control: PID is used to precisely control the temperature of the melting room to ensure that the metal melts within the optimal temperature range, while avoiding overheating and insufficient temperature affecting the quality of the molten metal. PID temperature control system has the characteristics of fast response, intelligence, automation, and high reliability and stability. These characteristics together constitute the superior performance and wide application value of the system in the field of noble metal granulation. PID temperature control of Taeantech GR machine is accurate, the range is ±1, and the temperature control range of most common metal granulators on the market is ±5-±15. Therefore, the metal granules produced by Taeantech precious metal granulation machines are of better quality than those produced by ordinary machines.

Inert gas protection: Inert gases (such as nitrogen, argon, etc.) have high stability and are not easy to chemically react with other substances. In the process of noble metal granulation, through the introduction of inert gas, oxygen in the air can be effectively isolated, so as to prevent the oxidation reaction of precious metal raw materials during processing, and ensure the quality and purity of metal granules. Inert gas protection can also reduce oxidation and corrosion inside the equipment, thereby extending the service life of the equipment.

The melting room of the Taeantech precious metal granulator plays an irreplaceable role in the process of precious metal granulation. Its efficient melting capacity, guaranteed metal purity, precise temperature control and other advantages provide strong support for the precious metal granulation processing industry.

Part 2: Cooling water tank

The cooling water tank of the Taeantech metal granulator GR is responsible for cooling the molten metal droplets into a granule shape. Its cooling molding and metal granules collection function is a very important part of the noble metal granulation process.

Cooling water tank: When the metal is heated to the melting point in the melting room and becomes liquid, the inert gas is filled with Taeantech specially designed glass pipes to reduce losses under the protection of the inert gas. The molten metal flows into the porous mold and passes through the glass pipes which are filled with the inert gas protection. Finally, it flows into the cooling water tank, where it cools into solid metal granules. The cooling water tank device can quickly cool the hot metal material to the desired temperature range, ensuring that the metal can be quickly formed after melting and maintain stable physical properties. The structure of the equipment is simple and compact, easy to maintain and reduce maintenance costs. Cooling water will not react with metals to produce harmful substances, cooling water will not be polluting like other chemical coolants, in line with the environmental protection requirements of modern industry.

Control switch: On the side of the cooling water tank, Taeantech installed a control switch. Its function is to control the quality of precious metal granules collected each time to achieve batch and multiple collection of metal granules. In the traditional precious metal granulator, the operator can only wait for the end of the entire granulation process to collect very heavy metal granules at one time, such as 40kg, 50kg granules, which is very inconvenient. Taeantech Precious Metal granulator GR can collect granules while metal granulation, turn on the control switch, collect metal granules in batches and multiple times, improve work efficiency and shorten working time.

Circulating pump: Cooling water tank can be equipped with circulating pump. Without a circulating pump, when molten metal drops into the water in the tank, the water will quickly heat up and boil. Boiling water can affect operator safety, damage equipment, and affect the collection of metal granules. Circulating pumps solve this problem by circulating cold water in the bottom layer to hot water in contact with molten metal in the upper layer. Operators can safely collect precious metal granules with confidence.

The cooling water tank of Taeantech precious metal granulator plays an important role in cooling heat, protecting equipment, improving the quality of precious metal granules, and protecting the environment. It is an important part of ensuring the normal operation of the granulator and the production of high-quality precious metal granules.

Part 3 Intelligent control system

The intelligent operating system of Taeantech precious metal granulator mainly reflects the characteristics of automation, digitalization, intelligence and security. It is an important intelligent brain in the process of metal granulation production.

Mitsubishi PLC: Taeantech precious metal granulator adopts advanced Mitsubishi PLC (Programmable logic controller) control system, which has a high degree of reliability and stability, and can realize automatic control of the production process. With the Mitsubishi PLC control system, users can easily set production parameters such as temperature, pressure and time to ensure that the equipment runs accurately according to the set program.

Security protection: system stability, perfect electrical system protection function, highly intelligent fuselage self-check alarm system and multiple protection technology. Such as overload protection, short circuit protection, leakage protection, etc., when the equipment is abnormal, it can cut off the power supply in time and send an alarm signal. At the same time, the system is equipped with safety devices such as emergency stop buttons and protective covers to respond to emergency situations and prevent injuries to operators.

Human-machine intelligent interface: The human-machine interface of Taeantech precious metal granulator adopts simple UI design, and the concise interface layout helps to reduce misoperation and improve production efficiency. Highly intelligent interface. With an intuitive touch screen or button, the operator can easily adjust the operating parameters of the machine, and the entire metal granulation process can be completed at the touch of a button. Taeantech GR precious metal granulation machine saves time, effort and efficiency compared to the traditional granulation process, which requires multiple operations.

The intelligent operating system of Taeantech precious metal granulator enables efficient management of the metal granulating process through Mitsubishi PLC control, simple UI interface and safety protection functions, improving production efficiency and precious metal granules product quality.

 

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