Easy to operate: Taeantech handwheel pouring and casting machine is specially designed for melting large quantities of metals above 50kg. When you want to smelt more than 50 kilograms of metal, it will be difficult for you to operate because the metal is very heavy. Taeantech handwheel pouring and casting machine uses a large-capacity crucible by turning the handwheel, which is easy and convenient, and can quickly melt 100 kilograms of metal at a time. Even if 100 kilograms of metal is melted, a large amount of molten metal will flow out at a uniform speed by turning the hand wheel without splashing and causing personal injury.
Dual-Use and cost-effective: Taeantech handwheel pouring and casting machine can melt 100 kilograms of ultra-large-capacity metal at one time, saving costs. Without adjusting the switch and parameters, it can use a large graphite crucible to melt 100 kilograms of metals, such as gold, silver, and copper. You can also use large quartz crucibles to melt high-temperature refractory metals such as platinum, palladium, and rhodium.
PID intelligent temperature control panel: PID intelligent temperature control can accurately control the temperature, and the controlled temperature difference will not exceed ±1℃. You don’t have to worry about losses caused by inaccurate temperature control during the metal smelting process.
Safety Protection: IGBT digital sensing technology provides seamless, efficient operation. Based on advanced circuits, it consumes very little energy and reduces energy consumption. This machine has a complete protection system. When overcurrent, overvoltage, overtemperature, short circuit, etc. occur, the fault light will light up and an alarm will sound.
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Model |
MD20 |
MD50 |
MD100 |
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Power |
30KW |
50KW |
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Voltage |
380V 50/60Hz 3 phases |
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Max Temp |
1500℃ |
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Melting Time |
10-30Mins |
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Temp Accuracy |
±1°C |
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PID |
PID Temperature Control Optional |
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Capacity Gold |
20KG |
50KG |
100KG |
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Application |
Pt, Pd, Rh,SS,Au, Ag, Cu,alloys,k-gold |
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Cooling type |
Water chiller(sold separately) or Running water (water pump) |
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Dimensions |
1150*600*1250mm |
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Net Weight |
About 380 KG |
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Let’s work together to enhance your metal recycling and refining efficiency! Contact us today for the best solutions and pricing!
About Handwheel Tilting Gold Melting Machine
Taeantech Handwheel Melting Pouring Machine (MD) is a large capacity of 30kg-150kg, high efficiency metal melting machine. It can quickly heat up to 1500°C and quickly melt up to 150 kg of gold at one time. The body of the machine is fitted with a rotating handwheel, which can be easily and safely pouring molten metal from the crucible into a specially designed platform at the front of the machine without having to get close to the hot molten metal.
Part 1: Heating Method
Part 2: Intelligent Control Systems
Part 1: Heating method
Taeantech Handwheel Melting Pouring Machine (MD) uses IGBT heating technology, which is now the leading technology in the metal melting industry. The machine requires only a small amount of electricity to efficiently melt up to 150 kilograms of gold. When you need to melt large quantities of metal safely and effortlessly, this machine is your best choice. The following are the advantages of IGBT heating.
Intelligent design: A Handwheel is installed on the body of the Taeantech Handwheel Melting Pouring Machine (MD) to ensure the safety of the operator, save manpower and improve work efficiency. When the operator melts more than 50 kg of metal, because the metal is very heavy, the traditional method - hold the crucible with pliers, hold the pliers with both hands, vigorously lift the crucible, and then pour the molten metal into the mold. This method will not work. First of all, it's very laborious. Second, when pouring large amounts of molten metal, it can splash and cause injury to the operator. For this reason, Taeantech Handwheel Melting Pouring Machine (MD) has installed the handwheel. The handwheel has a certain distance from the high-temperature molten metal to ensure that the operator will not be burned by the high-temperature molten metal. Operators can easily pour large amounts of molten metal into molds placed on platform in front of the machine by turning a handwheel. At the same time, Taeantech designed two water-cooling tubes connected to the chiller below the melting chamber to ensure the cooling of the melting chamber. The molten metal pouring platform is designed to facilitate the immediate pouring of the metal after melting. The molten metal pouring platform has a partition to ensure that the high temperature molten metal pouring does not splash and burn the operator. The machine is also designed with a stainless steel placement platform for the metal to be melted to save space.
High efficiency: The short reverse recovery time of IGBT coil induction heating makes it suitable for high-speed switches, which improves the heating efficiency of gold smelters. This high efficiency reduces energy consumption and production costs. With the automatic frequency adjustment function, the machine can quickly heat up to 1500°C in 2 minutes. The machine can quickly melt 100 kilograms of gold, silver, copper and other metals in 15 minutes. The process, which is conventional with an ordinary airbrush or an ordinary furnace, requires a lot of fossil fuel and takes at least 80 minutes to complete. The efficient operation of IGBT allows metals to melt faster, saving time and energy.
High stability: IGBT induction coil has high control precision and the output power can be accurately controlled, making the gold melting process more stable and reliable. IGBT has a high voltage resistance, can withstand high voltage, to ensure the stable operation of the machine in the melting process. IGBT can withstand high current, and Taeantech Handwheel Melting Pouring Machine (MD) can drive 50KW high-power induction heater to meet the needs of various metal melting. The equipment is applicable to the melting of gold, K gold, silver, copper, aluminum, iron and other metals, and has a wide range of application prospects.
Environmental protection and energy saving: The traditional series-type power supply of ordinary furnaces has serious power loss and waste, with 100% input energy and only 65-70% output. Compared with the traditional series power supply of ordinary furnaces, the new power supply of Taeantech Metal Melting Machine (MD) IGBT has an output rate of more than 95% during the melting process, which makes efficient use of electric energy and saves the cost of electric energy in melting. This is mainly due to the high efficiency and low loss characteristics of IGBT, which can significantly reduce the line loss and power factor loss during the inverter process. Compared with traditional coal heating methods and blast furnace heating methods, IGBT heating technology does not need to use a lot of fossil fuels, so it does not produce harmful gases and pollutants such as smoke and sulfur dioxide. This helps to reduce environmental pollution and protect the ecological environment.
The Taeantech Handwheel Melting Pouring Machine (MD) uses the new IGBT heating method instead of the traditional fire lance or coal burning heating method. Ensure that the operator can quickly melt a large amount of metal with a small amount of electric energy in a safe environment without a large amount of harmful smoke and dust, giving customers a perfect metal melting experience.
Part 2: Intelligent control systems
Taeantech Handwheel Melting Pouring Machine (MD) installs a variety of intelligent control systems, including temperature control, safety protection, automatic parameter adjustment. Taeantech Handwheel Melting Pouring Machine (MD) is a highly intelligent high-tech modern metal melting machine.
PID±1°C temperature control: PID is used to precisely control the temperature in the melting furnace to ensure that the metal is melted within the optimal temperature range, while avoiding overheating and insufficient temperature affecting the quality of the melted metal. PID temperature control system has the characteristics of accurate control, fast response, eliminating temperature deviation, reducing temperature fluctuation, automation, and high reliability and stability. These characteristics together constitute the superior performance and wide application value of the system in the field of precious metal smelting. The PID temperature difference configured by Taeantech Handwheel Melting Pouring Machine (MD) is ±1°C, while the average temperature difference of common metal melting machines of other merchants is ±10°C-±20°C. When using Taeantech Handwheel Melting Pouring Machine (MD), you don't have to worry about the loss of precious metals due to temperature inaccuracies.
Safety protection system: When the safety protection system of Taeantech Handwheel Melting Pouring Machine (MD) detects that the current is too large, it will automatically cut off the power or reduce the power to prevent the equipment from being damaged or causing safety accidents such as fire. This protection mechanism is of great significance for preventing electrical faults such as short circuit and overload. The temperature sensor is installed inside the equipment to monitor the temperature state of the equipment in real time. When the temperature of the device is too high, the power supply is automatically cut off or the power is reduced. Multiple indicators are installed on the device to display the device running status and fault information. For example, the work indicator will blink during normal heating; When there is a fault, the corresponding indicator light will light up and issue an alarm sound, so that the operator can find the problem in time and take measures.
Parameter automatic regulation: Taeantech Handwheel Melting Pouring Machine (MD) applies IGBT frequency conversion control technology to achieve accurate regulation of heating power. In the melting process, the system will automatically adjust the corresponding power output according to the melting material, the temperature in the furnace and other factors to achieve the best melting effect. The system also has a load adaptive adjustment function, which can monitor the load change in real time and automatically adjust the power output to ensure that the melting effect can be maintained under different load conditions.
The highly intelligent design of Taeantech Handwheel Melting Pouring Machine (MD) makes the operation of the melting machine very simple, and the operator can learn to use the machine in a very short time. The advanced heating method and perfect safety protection system ensure that the operator is efficient and safe to melt metal, and the effect of melting metal reaches the best level.
